Training Course Seminar Workshop Provider

BACKGROUND

Insulation materials have been applied to piping and process equipments to increase efficiency by maintaining process temperature (prevent heat losses), protecting from fire, and preventing external corrosion. During applications, materials degradation due to corrosion under insulation has been found and caused serious damage to the equipment. The damages are aroused from either improper insulation design or improper insulation materials. Understanding the corrosion mechanism and the application of insulation on piping and process equipment is very important to avoid failure of the equipments.

This training will focus on corrosion failure types, especially corrosion under insulation; the insulation design, and insulation materials.

To achieve the practical application of the course, the course materials have been prepared based on internationally recognized sources, such as ASM Handbook, NACE standard, API standard, and NORSOK standard.

COURSE OUTLINE

1. Corrosion Failures

Electrochemistry of Corrosion Type of corrosion failures

2. Corrosion Under Insulation

Corrosion mechanism Effect of Water, Contaminants, and Temperature Effect of Insulation Materials Effect of materials : carbon steel and austenitic stainless steel Inspection and Maintenance Mitigation Steps

3. Insulation Materials

Insulation Materials and Properties Insulation System Design Insulation Products Insulation for Industrial Piping Insulation for Process Equipments

4. Fireproofing Insulation Materials

Acoustic Insulation Materials Combination of Insulation Types

WHO SHOULD ATTEND

Design engineer Fabrication engineer Quality assurance personnel’s Maintenance personnel’s Purchasing personnel’s Everyone who wish to broaden their knowledge on this course subject Instructor Dr. Ir. Husaini Ardy

Schedule November 16-19, 2009 4 days

Venue Papandayan Hotel Bandung

Tuition Fee  Rp. 7.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

( 021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

INTRODUCTION & OBJECTIVES

This training will explore the metallurgical aspect of welding for industrial materials such as carbon steel, stainless steel, nickel alloys, titanium alloys, and copper alloys. The training will emphasize the relationship between welding quality and metallurgical transformation that occur during melting and solidification of metals. Training participants will be directed to understand these phenomenon and welding defects that arise from the transformation. Failure of weld after welding or during weld repair will be discussed in relation to the material microstructure. Welding philosophy of dissimilar metals and caddied materials will also be introduced by referring to the latest welding technology. At the end of the course, some real case studies about weld failure will be presented, and participants will also be introduced to the laboratory equipments for analysis.

FEATURING THE FOLLOWING COURSE OUTLINE

Introduction Physics of welding Welding metallurgy: Phase diagrams, phase transformation, and Preheat + Postheat Weld Metal Heat affected zone Distortion and residual stress Weld defects Weld ability of metals Welding metallurgy of: Carbon steel Stainless steel Nickel alloys Copper alloys Titanium alloys Welding of dissimilar metals and cladded material Case study Laboratory visit

WHO SHOULD ATTEND

Inspection personnel’s who conduct or supervise the regular inspection Maintenance personnel’s who responsible for the continuous running of the plant Everybody who wish to broaden their knowledge on this course subject Instructor DR. Ir. Husaini Ardy

Schedule October 12-16, 2009 5 days

Venue Aston Hotel Bandung

Tuition Fee  Rp. 8.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

DESIGNED FOR

Anyone who needs to recognize corrosion and understand its devastating potential, especially as it relates to his or her area of responsibility, in any industrial, oil and gas production activity. Non Corrosion Engineers of any discipline. Technicians and Field Operators. Pipeline Cathodic Protection Inspectors. Anyone who involves in anti-corrosive chemicals purchasing and material handling. Other beginners who interested in.

PREREQUISITES

None. No previous training in corrosion control is required. However, to gain the most from this course, a basic understanding of science, chemistry and electricity will be helpful.

DESCRIPTION

The Basic Corrosion Course for Non Corrosion Engineers focuses on corrosion and the potential problems caused by corrosion. It provides a basic but thorough review of causes of corrosion and the method by which it can be identified, monitored, and controlled. Active participation is encouraged through case studies, examples, and an open discussion format.

COURSE HIGHLIGHTS

Basics of Engineering Materials Basics of Electrochemistry Forms of Corrosion Types of Corrosive Environments Corrosion Control and Prevention Methods Testing and Monitoring Techniques

COURSE CONTENTS

Properties of metallic materials Commonly used carbon and alloyed steels The nature, scope and language of corrosion Case studies and examples of industrial corrosion failure Economic and operational impacts of corrosion failure Electrochemistry of corrosion process Anodic and cathodic reactions Corrosion cell, corrosion potential, and corrosion current Uniform and localized corrosion Pitting and stress corrosion cracking Galvanic corrosion Ohm’s law and the corrosion rate Fundamentals of corrosion control and prevention Corrosion in soils Principles of cathodic protection Sacrificial anode and impressed current methods Atmospheric corrosion and protective coatings Cathodic protection testing, monitoring, and inspection Case studies of corrosion control and prevention by cathodic protection.

TRAINING METHOD AND MATERIALS

The training will be delivered in the form of classroom exposition, case studies and open discussion. Course materials will be handed out in hard and softcopy.

Instructor Hilman Ahmad, Ph.D Schedule April 13-16, 2009 4 days Venue Aston Hotel Bandung Tuition Fee  Rp. 7.250.000,-   per participant, excluding accommodation & tax. Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR – 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com  

BACKGROUND & OBJECTIVES

It is the responsibility of the end users to select the right materials for the right purpose. However, there are huge varieties of engineering materials that have been manufactured by so many mill-shops. Every material as well as manufacturer offers advantages of their materials with regards to mechanical & physical properties, corrosion resistance, and even offering a very good technological performance. Failure to select proper materials will shorten their lifetime and in turn will reduce the company profits due to lost of equipment and or valuable production time.

The course is intended to provide know-how in dealing with materials selection from huge varieties of materials available in the market. This 3-days course offers participants to understand the map of engineering materials availability, understand the material properties, to characterize materials, to understand concept of selecting engineering materials suitable for typical loading and atmosphere conditions. The course will also discus about the available international standard for engineering materials.

CONTENTS

Engineering Materials Classification Engineering Materials Standard Theory of Engineering Materials Engineering Material Properties Carbon Steel Low and High Alloy Steel Copper and Its Alloys Aluminum and Its Alloys Nickel and Its Alloys Corrosion Resistant Alloys Protective Coating Bolting Materials Line Pipe Materials Piping and Equipments Casing and Tubing

WHO SHOULD ATTEND

Everybody who wants to broaden the knowledge or benefit from this course.

Instructor DR. Ir. Husaini Ardy

Schedule February 10-13, 2009 4 days

Venue Aston Hotel Bandung

Tuition Fee  Rp. 7.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

BACKGROUND & OBJECTIVES

It is the responsibility of the end users to select the right materials for the right purpose. However, there are huge varieties of engineering materials that have been manufactured by so many mill-shops. Every material as well as manufacturer offers advantages of their materials with regards to mechanical & physical properties, corrosion resistance, and even offering a very good technological performance. Failure to select proper materials will shorten their lifetime and in turn will reduce the company profits due to lost of equipment and or valuable production time.

The course is intended to provide know-how in dealing with materials selection from huge varieties of materials available in the market. This 5-days course offers participants to understand the map of engineering materials availability, understand the material properties, to characterize materials, to understand concept of selecting engineering materials suitable for typical loading and atmosphere conditions. The course will also discuss about the available international standard for engineering materials.

There will be a special session for actual practice in the laboratory. The participants will have a chance to physically carry out some mechanical testing in the laboratory, to do material analysis by means of optical as well as electron microscopy, reviewing material standards applicable for oil and gas industries, fertilizer, petrochemical industries, steel industries, automotive and transportation industries.

FEATURING THE FOLLOWING DETAIL COURSE OUTLINE

The Map of Engineering Material Classification Related to Their Services Base on its function on: stationary equipment; rotating equipment; piping and tubing Base on their service conditions against: Mechanical loads: static; dynamic; and impact loads Service temperature: high; near room; cryogenic temperature Degree of corrosiveness: CO2; H2S; H2SO4; Halides Basic Theory of Engineering Materials Related to Their Applications Effect of chemical composition Phase diagrams and phase transformation Mechanical & heat treatment and their effect on material properties Micro structure analysis Material Properties and Their Significant Use In Service Mechanical properties: tensile strength; yield strength; fatigue strength; rupture strength; elongation; hardness; toughness; wear & abrasive resistance Physical properties: thermal & electrical properties; specific heat; melting point Chemical properties: corrosion resistance Technological properties: weld ability; cast ability; formability; machine-ability Common Engineering Materials Used in Industries Iron and carbon steel Low and high alloy steel Cast iron Copper and its alloy Aluminum and its alloy Nickel and its alloy Titanium and its alloy Cobalt and its alloy The Important of Material and Component Standards; ASTM; ASME; SAE; API; UNS; JIS; DIN The Concept of Material Selection Base On: Strength for static; dynamic; and impact loading Rigidity Service temperature Degree of Corrosiveness of the atmosphere Abrasive conditions Production Processes of Some Raw Products Piping and tubing Plates Fittings Bolts Profiles Case Study of Some Material Selections in Oil and Gas industries Fertilizer and Petro-Chemical industries Mining industries Automotive and Transportation industries Trip to laboratory to practice mechanical testing and materials analysis

 

Instructor DR. Ir. Husaini Ardy

Schedule April 14-17, 2009 5 days

Venue Aston Hotel Bandung

Tuition Fee  Rp. 7.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

( 021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com