Training Course Seminar Workshop Provider

WHAT WILL YOU LEARN

To learn the piping Codes, Standard and Regulations To learn Technical Piping Documentation To learn piping design loads and be able to conduct stress analysis To understand the ANSI Piping Codes and ASME Codes To learn piping support analysis & design To utilize software Caesar II to conduct static and dynamic stress calculation, including expansion, bend, flange, and other equipment

WHO SHOULD ATTEND

Piping Engineers Piping Designer Mechanical Engineers Maintenance Engineers and supervisors Service Engineers and supervisors Work over engineers and supervisors Plant Engineers Petroleum Engineers

COURSE OUTLINE

Basic Theory

Basic Stress Theory Piping Systems: Codes, Standards and Regulations Piping Design Loads Pipe Stress Requirement ANSI Piping Codes and ASME Codes Pipe Support Systems

Using Caesar II

Main Menu Modeling Approach Static Analysis Dynamics Analysis Structural and Buried Pipeline Output Processing

Case Studies: Real problem

Instructor Dr. Ir. I Wayan Suweca Schedule March 8-12, 2010 5 days Venue Novotel Hotel Bandung Tuition Fee Rp. 8.250.000,- per participant, excluding accommodation & tax. Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 2169150, 9399988 (0251) 7534984 training@focustraco.com

INTRODUCTION

Within industry, piping is a system of pipes used to convey fluids (liquids and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid.

Industrial process piping (and accompanying in-line components) can be manufactured from wood, glass, steel, aluminum, plastic, copper, and concrete. The in-line components, known as fittings, valves, and other devices, typically sense and control the pressure, flow rate and temperature of the transmitted fluid, and usually are included in the field of piping design. Piping systems are documented in Piping and Instrumentation Diagrams (PID). If necessary, pipes can be cleaned by the tube cleaning process.

Plumbing is a piping system that most people are familiar with, as it constitutes the form of fluid transportation that is used to provide potable water and fuels to their homes and business. Plumbing pipes also remove waste in the form of sewage, and allow venting of sewage gases to the atmosphere. Fire sprinkler systems also use piping, and may transport potable or nonpotable water, or other fire-suppression fluids.

Piping also has many other industrial applications, which are crucial for moving raw and semi-processed fluids for refining into more useful products. Some of the more exotic materials of construction are titanium, chrome-moly and various other steel alloys.

CONTENTS

Introduction

Purpose . Applicability References Distribution Scope Metrics Brand Names Accompanying Guidance Specification Manual Organization

Design Strategy

Design Analyses Specifications Drawings Basis of Design Loading Conditions Piping Layout

General Piping Design

Materials of Construction Design Pressure Sizing Stress Analysis Flange, Gaskets and Bolting Materials Pipe Identification Piping Supports Testing and Flushing

Metallic Piping Systems

General Corrosion Design Pressure Piping Supports for Metallic Piping Systems Joining Thermal Expansion Ductile Iron Carbon Steel Nickel and Nickel Alloys Aluminum Copper

Plastic Piping Systems

General Polyvinyl Chloride (PVC) Polytetrafluoroethylene (PTFE) Acrylonitrile-Butadiene-Styrene ABS Chlorinated Polyvinyl Chloride CPVC Polyethylene (PE) Polypropylene (PP) Polyvinylidene Fluoride (PVDF)

Rubber and Elastomer Piping Systems

General Design Factors Sizing Piping Support and Burial Fluoroelastomer Isobutylene Isoprene Acrylonitrile Butadiene Polychloroprene Natural Rubber

Thermoset Piping Systems

General Reinforced Epoxies Reinforced Polyesters Reinforced Vinyl Esters Reinforced Furans

Double Containment Piping Systems

General Piping System Sizing Double Containment Piping System Testing Leak Detection Systems

Lined Piping Systems

General Plastic Lined Piping Systems Other Lined Piping Systems

Valves

General Valve Types Valve Sizing and Selection Valve Schedule

Ancillary Equipment

Flexible Couplings Air and Vacuum Relief Drains Sample Ports Pressure Relief Devices Backflow Prevention Static Mixers Expansion Joints Piping Insulation Heat Tracing Corrosion Protection Cathodic Protection Isolation Joints Protective Coatings

Corrosion Protection

Corrosion Protection Cathodic Protection Isolation Joints Protective Coatings

LEARNING OUTCOMES / OBJECTIVES

At the end of the program, participants will be able to:

Develop a working knowledge of piping systems ; Differentiate between the different classes of piping; Understand better the design, construction, operations and maintenance requirements of piping systems; Implement strategies and methodologies to create an effective piping maintenance program; Enhance their knowledge and skills to identify and address piping operational problems at all levels; Implement mechanisms to measure piping performance at all levels; Analyse and understand the impact of piping knowledge on the maintenance strategy; Develop and implement an effective piping maintenance budget; Use life cycle costing techniques to deliver best practice piping maintenance; Implement maintenance plans that are cost effective and aligned to the organisation's strategic goals; Improve performance by developing detailed specifications with service partners; Establish an effective maintenance team.

WHO SHOULD ATTEND

Facilities engineers, maintenance engineers, design engineers, production and manufacturing engineers, architects, property and asset managers, technicians and any one involved in piping systems and would like to widen their knowledge.

Instructor Prof. DR. Ir. IGN. Wiratmaja Puja Schedule April 19-23, 2010 5 days Venue Novotel Hotel Bandung Tuition Fee Rp. 8.250.000,- per participant, excluding accommodation & tax. Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 9399988, 2169150 (0251) 7534984 training@focustraco.com

OBJECTIVES

To learn Codes, Standard and Regulations for Pipeline To learn Technical Pipeline Documentation To learn flow characteristic inside pipeline To learn optimization of the pipe size selection To learn pipeline design loads and be able to conduct stress analysis To understand the ANSI Codes and ASME Codes for pipeline To learn pipe support analysis & design

COURSE OUTLINE

Piping System Materials Fabrication, Assembly, Erection, And Maintenance Piping Documentation Technique System Pipe Fluida Failure Optimasi Pemilihan Diameter Pipa Sistem Kontrol Pada Instalasi Pipa : Valves Piping Design Loads Pipe Stress Analysis Pipe Stress Requirements Design Of Pressure Components Pipe Span Calculation Expansions Loops, Expansions Joints And Flanged Joints Pipe Support Systems Case Studies

WHO SHOULD ATTEND

The course is intended for Piping engineers, mechanical engineers, maintenance engineers & supervisors, Service engineers & supervisors, technicians and inspectors responsible for the design, work over engineers & supervisors, plant Engineers and Petroleum Engineers.

Instructor Prof. DR. Ir. IGN. Wiratmaja Puja

Schedule November 23-26, 2009 4 days

Venue Novotel Hotel Bandung

Tuition Fee Rp. 7.250.000,- per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 9399988, 2169150 (021) 41002917 (0251) 7534984 training@focustraco.com

OBJECTIVES

The Participant will gain an in-depth knowledge of pipe and fitting material specifications, fabrication process and influence on mechanical properties of strength and toughness, to help in material selection and failure analysis. The participant will understand the technical background to the design equations, and their application to the design of piping systems and pipelines. The course addresses rules of good practice in layout of piping systems for reliable operation. The participant will gain a practical understanding of piping and pipeline corrosion mechanisms, how to recognize them, classify them and resolve them. The participant will be introduced to the latest techniques and research in piping and pipeline integrity to analyze a degraded condition due to either corrosion or mechanical damage. The participants will review case histories of field failures and will evaluate their cause and solutions to avoid recurrence.

WHO SHOULD ATTEND

The course is intended for engineers, maintenance technicians and inspectors responsible for the design, integrity, maintenance and repair of pipelines and piping systems.

COURSE OUTLINE

Day 1: Introduction, Material and Inspections

Welding

1. Introduction

History of Pipeline Technology ASME Codes and Standards API Standards NACA, MSS-SP, PFI Standards Fundamentals of Maintenance and Integrity

2. Materials

API 5Land ASTM Specifications Practical Aspects of Metallurgical Properties Chemistry and Material Test Reports Fabrication of Line Pipe and Forged Fittings Mechanical Properties: Strength and Toughness

3. Welding

Overview of Pipe and Pipeline Welding Practice API 1104 and ASME IX Requirement Welding In-service: Challenge and Solutions

Day 2: Integrity for Sustained Loads

1. Operating and Design Pressure

How to Establish the System Design Pressure Introduction to Pressure Relief Valves Pipe and Pipeline Sizing Formula with Applications

2. Layout and Support

Rules of Good Practice in layout Pump and Compressor Piping How to Support a piping System Review of Support Types and their Application Lesson learned from Poor Support Practices

3. Temperature Effects

Flexibility Layout Analysis Temperature Transients and Fatigue Damage

4. Vibration In Service

Mechanical and Hydraulic Induced Vibration in Piping How to Measure Analyze Resolve Vibration

Day 3: Integrity for Occasional Loads

1. Pressure Transients

Recognizing and Solving Liquid Hammer Pump Station Transients Study of Pipeline Failures Due to Transient Two-Phase Liquid –Vapor Transients Two-Phase Liquid-Gas Transients Gas Discharge Transients

2. Buried Pipe

Soil Loads Surface Loads Expansion of Buried Pipe Soil settlement n-service Movement of Pipeline

3. Pipeline Failures

Study Case Histories Understanding Why Failures Occur and How to Avoid Them

Day 4: Piping System Maintenance

1. Flange and Mechanical Joints

Overview of Different Types of Flanges and Application Gasket of Bolt Selection Causes of Flange Leaks and How to Resolve Case Study of Flange Failure Assembly of Flange Joints and Leak Tightness

2. Pressure and Leak Testing

The Difference Between Leak Testing and Pressure Testing Review of Difference Testing Techniques The Purpose of Hydro test How to Conduct a Hydro test Pipeline and Piping Systems Testing Pneumatic Testing

3. Repair Techniques

The New ASME Repair Standards The Fundamentals of Repair package Pipe and Component Replacement Grinding and welding Welded Sleeve: Type A and B Flush Patch Repair Fillet Welded Patch Weld Overlay Repair Mechanical Clamp with Sealant Injection Mechanical Clamp without Sealant Injection Insertion Liners Painted and Brushed Liners Pipe Coating

Day 5: Corrosion, Assessment and Repairs

1. Corrosion

Introduction to Practical Corrosion Classification of Corrosion Mechanisms General wall Thinning Local Corrosion: Galvanic Effects Crevice corrosion Pitting Corrosion Environmental Effects Hydrogen and H2s Effects Microbiological Corrosion Corrosion Protection Cathodic protection Overview

2. Mechanical damage To Pipelines

Dents and Gouges Ripples and buckles

3. Fitness For Service Overview

Application of ASME B31G to Determine Remaining Life Application of 579 to General and Local Corrosion Analysis of Dents and Gouges in Pipelines How to Evaluate cracks in piping and Pipelines Instructor Prof. DR. Ir. IGN. Wiratmaja Puja

Schedule May 3-7, 2010 5 days

Venue Novotel Hotel Bandung

Tuition Fee Rp. 8.250.000,- per participant, excluding accommodation & tax.

Registration (form) Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 9399988, 2169150 (0251) 7534984 training@focustraco.com