Training Course Seminar Workshop Provider

TRAINING OBJECTIVES

After completing this training course the participants will be able to:

Understand the occurrence of variations, types of process variations, and the variation causes in the industrial process which affect product quality. Explain the need and importance of industrial process control due to the process variations Understand the industrial statistics concepts and methods which are useful for characterizing process variations and controlling process variations. Understand the basic concept of statistical process control as a means for controlling product quality Applying statistical process control techniques to process control problems for ensuring quality.

TRAINING MATERIAL

Introduction to process control and quality Concept of variation and types of variation in process Histogram Normal distribution and its characteristics Patter determination in a histogram Process monitoring Data grouping and sub-grouping Concept of statistical control Process characteristics and quality control Basic concept of control chart Concept of control limit Types of control chart Mean (X) Control Chart Range (R) Control Chart Process capability Observation patterns in control chart and the control process Attribute p Control Chart Attribute c and u Control Chart Control Chart for short run process

WHO SHOULD ATTEND

Production Process Manager/ Engineer/ Supervisor/ Superintendent Production Planning or PPIC Engineer/ Manager/ Supervisor/ Superintendent Production and Quality Control Engineer/ Supervisor/ Superintendent/ Manager Other professional who wants Instructor DR. Ir. T.M. Ari Samadhi/ Mr. Sachbudi Abbas Ras

Schedule May 17-19, 2010 3 days

Venue Papandayan Hotel Bandung

Tuition Fee Rp. 5.250.000,- per participant, excluding accommodation & tax.

Registration (form) Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 2169150, 9399988 (0251) 7534984 training@focustraco.com

BACKGROUND

PID Controller has been applied in major process industries worldwide since 1940. This controller is still the main controller in the process industries, although the hardware has changed from the stand analog/digital alone controller to distributed control systems (DCS) or programmable logic controller (PLC). The success of the PID controller relies on its simple algorithm but produces high control performances even for different application areas in industries. One main interesting feature of the PID controller is its ability to receive enhancement without any major changes in its basic algorithm form. Therefore the PID controller can be enhanced without replacing the controller itself.

To achieve enhancements, it requires additional process insight, which is developed through increased engineering analysis and effort. The additional effort can be richly rewarded because the enhancement can substantially improve control performance, reducing the integral errors and maximum deviation. The success of the enhancement depends on the quality of the engineering analysis: the accuracy of process insight and the application of the design principles.

In this training program, it will be discussed and covered the enhancement of the PID controller which is known as Advanced Process Control. This training is not similar to Process Control that covers PID algorithm and the well known tuning methods: Trial error, Ziegler-Nicholls and Cohen-Coon. However, Advanced Process Control covers material where that well known tuning methods fail to satisfy the required high performance for complex process control.

TARGETED PARTICIPANTS

The following category of professionals should attend:

Instrumentation Engineers & Technicians Design and Process Engineers Operation Engineer Asset Manager Team members Maintenance Manager/Superintendent & Supervisor Everybody who are responsible to select, specify, design, operate, maintain, process instrumentation & control system

DESCRIPTION

Covers the principle of cascade, ratio, feed forward and advance industrial process control. Also provides the usually found advanced PID configuration in industrial systems. Methods for advanced PID controller configuration and tuning are also discussed.

OBJECTIVE—YOU WILL BE ABLE TO

Understand the concept of advanced process control Understand Cascade, Ratio and Feed forward control Understand the concept of advanced PID controller Identify the requirement for open loop and closed loop stability Understand the concept of advanced PID controller Use advanced PID controller tuning Know the implementation of advanced PID controller and advanced tuning

COURSE OUTLINE

Review to Process Control Cascade Control Ratio Control Feed forward Control Advanced Types of PID Controller Performance of Control Systems Advanced PID Tuning PID Auto-tuning Optimal PID tuning PID for Multi Input Multi Output Plant

CLASSROOM/DEMONSTRATION/LABORATORY EXERCISE

Computer Facilities with Personal Computer Intel Pentium III and 4 Practical work using PLC (Yokogawa, OMRON or Schneider) Simulation using PLC and MATLAB Software Process Simulator

COURSE INFORMATION

Length: 5 days (40 hours), Class and Lab. Work

PREREQUISITE

Have Knowledge on Process Control

 

Instructor DR. Ir. Endra Joelianto

Schedule March 22-25, 2010 4 days

Venue Jayakarta Hotel Bandung

Tuition Fee Rp. 7.250.000,- per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 2169150, 9399988 (0251) 7534984 training@focustraco.com

BACKGROUND

The operation of many industrial processes involves inherent risks due to the presence of dangerous material like gases and chemicals. Safety Instrumented Systems SIS are specifically designed to protect personnel, equipment and the environment by reducing the likelihood (frequency) or the impact severity of an identified emergency event.

WHAT YOU WILL LEARN

The best safety systems is not the most expensive but rather it is the most practicable system; this workshop focuses on the HAZOP management, Safety Standard Control, Hazardous Area & Electrical Classification planning and execution of automatic safety systems.

COURSE OUTLINE

I. Process Safety Standard

Convenes and ILO Recommendation Hazards Analysis Potency Hazard Identification Safety Life Cycle Safety Integrated Level - SIL Matrix Safety Instrumented System - SIS Markov Model Sample Calculation

II. HAZOP

Hazard, Danger, Safety, Risk Hazard Analysis Fault Tree Analysis

III. Instruments of fire and blow up Prevention

Fire extinguisher Method Classification Area Fire extinguisher Material (water, kukus, salt, foam) Sample of implements calculation

IV. Hazardous Area & Electrical Classification

Definition of near miss, safety management Safety report Area & Classification Material

V. Hazard Control, Lockout & Tag out

Definition Effective Program of LOTO Policy LOTO LOTO Procedure

RECOMMENDED PARTICIPANTS

This workshop that introduces managers, engineers and technicians to the latest standards and practices in the application of safety instrumented systems and Emergency Shutdown systems for the protection of hazardous processes.

Instructor DR. Ir. Sutanto Hadisupadmo, MT, IPM

Schedule February 1-5, 2010 5 days

Venue Jayakarta Hotel Bandung

Tuition Fee Rp. 8.250.000,- per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 2169150, 9399988 (0251) 7534984 training@focustraco.com

INTRODUCTION

Basic concepts Definitions Overview of pressure, level, temperature and flow Overview of valves

PRESSURE MEASUREMENT

Principles Sources Transducers and elements Specifications Installation issues

LEVEL MEASUREMENT

Principles Simple sight glasses Buoyancy tape systems Hydrostatic pressure Ultrasonic measurement Radiation measurement Electrical measurement Density measurement Installation issues

TEMPERATURE MEASUREMENT

Principles Thermocouples Resistance temperature detectors Thermistors Liquid-in-glass, filled, bimetallic Pyrometers Installation issues

FLOW MEASUREMENT

Principles Differential pressure flowmeters Open channel flow measurement Oscillatory flow measurement Magnetic flow measurement Positive displacement Ultrasonic flow measurement Mass flow measurement Installation issues

CONTROL VALVES

Principles Control valve types Selection Characteristics / trim Noise and cavitation Actuators and positioners Installation issues

BASIC PROCESS CONTROL SYSTEM

Open Loop Closed Loop, feedback loop On-off Controllers Controller Proportional Controller Proportional + Integral Controller Proportional + Integral + Derivative

TUNING PROCESS CONTROL

Methode Cohen Coon Methode Ziegler and Nichols Optimum setting

CONTROL STARTEGY

Introductions to:

Control Feed-forward Ratio Control Override Control Batch Control Adaptive Control System Adavanced Process Control Instructor DR. Ir. Sutanto Hadisupadmo, MT, IPM

Schedule March 23-25, 2009 3 days

Venue Holiday Inn Hotel Bandung

Tuition Fee  Rp. 5.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

( 021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

BACKGROUND

OPC (OLE for Process Control) is a series of standards specifications. The first standard (originally called simply the OPC Specification and now called the Data Access Specification) resulted from the collaboration of a number of leading worldwide automation suppliers working in cooperation with Microsoft. Originally based on Microsoft's OLE COM (component object model) and DCOM (distributed component object model) technologies, the specification defined a standard set of objects, interfaces and methods for use in process control and manufacturing automation applications to facilitate interoperability. The COM/DCOM technologies provided the framework for software products to be developed. There are now hundreds of OPC Data Access servers and clients available.

RECOMMENDED PARTICIPANTS

This workshop that introduces managers, electrician engineers and technicians to the latest standards and practices in the OLE process Control

THE BENEFIT

The benefit to the software suppliers was the ability to reduce their expenditures for connectivity and focus them on the core features of the software. For the users, the benefit was flexibility. They don't have to create and pay for a custom interface. OPC interface products are built once and reused many times; therefore, they undergo continuous quality control and improvement.

COURSE OUTLINE

What is OPC OPC History Component Object Model (COM) Object Linked Embedded (OLE) OLE Automation Distributed COM What is ActiveX DDE OLE Process Control Benefit OPC- Benefit to Vendors OPC- Benefit to Users Who Should Care about OPC How Is OPC going to improve the bottom line How does it handle the remote server being disconnected with the DCOM Can OPC implement Safe shutdowns OPC Client API OPC Browse Central Processing Unit OPC component Object Model Human Machine Interfaces (HMI) System Instructor DR. Ir. Sutanto Hadisupadmo, MT, IPM

Schedule April 20-24, 2009 5 days

Venue Jayakarta Hotel Bandung

Tuition Fee  Rp. 8.450.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

COURSE OBJECTIVE

Safety relief valves are key assets in any process plant that operates under pressure. Acting as a 'last resort', these fully mechanical devices are designed to operate if an over-pressure situation occurs. They therefore safeguard the plant and help guarantee production, but more importantly, protect the plant's most valuable asset, its workforce

This comprehensive 4-days course is excellent both for the training of maintenance personnel as well as for the multi-craft training needs of process and manufacturing facilities. This course also will train participants on how to install tubing and piping systems, disassemble, clean, inspect, align, and reassemble a variety of piping and valves.

YOU WILL LEARN ABOUT

Safety Valve Operation Safety Valve Maintenance Disassembly, Reassembly and Installation Removing the Disc Assembly and Checking the Seat Installing and Setting Removing and Checking the Pilot Valve Valve Seat Repairs

COURSE OUTLINE

Pressure-Relieving Devices: Introduction; Relief-Valve; Safety Valve; Safety Relief Valve; Rupture Disc; Conventional Safety Relief Valve; Types and Functions of Pressure Relieving Devices Relief-Valve and Safety-Valve: Valve Operational; Relief-Valve and Safety Valve Components; Force within Relief-Valve; Valve Body; Nozzle and Flans; Seating; Seal; Leakage; Additional Components; Lift Mechanism; Choke; Jacketed Bodies; Maintenance Pilot-Operated Valve and Rupture Disc Performance: Valve Operational; Spring Operated Valve; Lever Capacity; Rupture Disc; Relief-Valves; Maintenance Performance Evaluation: Several Key Factors in Selection Process; Conventional Valves; Balanced Safety Relief Valve; Pilot Operated Valve; Rupture Disc; Overpressure; Failure Root Cause Sizing: Introduction; Viscose and Non-viscose Fluids; Gas and Steam; Calculations; Removal Methods; Flares; Mounting; Capacity Conversion for Safety Valves: Installation and Operation Standard Procedures

WHO SHOULD ATTEND

Instrumentation Engineers & Technicians Design and Process Engineers Operation Engineer Asset Manager Team members Maintenance Manager/ Superintendent & Supervisor Everybody who are responsible for selecting, purchasing, or repairing safety relief valves. Instructor DR. Ir. Sutanto Hadisupadmo, MT, IPM

Schedule Jun 28 - Jul 2, 2010 5 days

Venue Novotel Hotel Bandung

Tuition Fee Rp. 8.250.000,- per participant, excluding accommodation & tax.

Registration (form) Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 2169150, 9399988 (0251) 7534984 training@focustraco.com

INTRODUCTION

Ultrasonic has many application in various fields such as military, industrial, medical, biological, chemical, electrical, agriculture and civil engineering. Industrial Ultrasonic has three major applications i.e. Ultrasonic Non Destructive Testing, Ultrasonic Instrumentation and Power Ultrasonic. In Ultrasonic NDT, ultrasonic wave phenomena are used to detect flaws in materials and structures. In Ultrasonic Instrumentation, ultrasonic is used to measure various mechanical and physical properties of materials. In Power Ultrasonic, the mechanical and thermal effects of ultrasonic energy are used in material process industries. In this course, these three industrial applications of ultrasonic will be presented. Although introductory, the course offers in-depth coverage of these ultrasonic industrial applications.

WHAT WILL YOU LEARN

After completing this course, each participant will be able:

Understand the basic theory of ultrasonic waves and the techniques usually used to detect flaws in materials and structures such as voids, cracks, inclusions or other defects of homogeneity. Measure mechanical and physical properties of materials by using ultrasonic method such as elastic module, mass density, porosity, level, temperature, flow, composition and viscosity. Understand the cavitations phenomenon and how cleaning, degreasing, drying, emulsification, dispersion and coagulation are carried out in material process industries.

COURSE OUTLINE

Ultrasonic Theory Types of Ultrasonic Waves Wave Propagation and Radiation Types of Ultrasonic Transducers General Ultrasonic System Ultrasonic Non Destructive Testing Plates, Pipes, Castings, Forgings, Welding, Laminating Ultrasonic Instrumentation Mechanical, Physical and Chemical Measurements Process Variables Measurement Power Ultrasonic (Macro Sonics) Ultrasonic Cleaning Ultrasonic Welding Ultrasonic Drying Ultrasonic Atomizer Ultrasonic Data and Signal Processing Calibration Curves (Linear and Multiple Regression Analysis) Time Of Flight Diffraction (TOFD) Ultrasonic Topography Ultrasonic Spectroscopy

WHO SHOULD ATTEND

Managers, Engineers, Technicians and Quality Control Personnel will find this course to be especially valuable.

 

Instructor DR. Ir. Amoranto Trisnobudi, DEA

Schedule June 29-July 3, 2009 5 days

Venue Aston Hotel Bandung

Tuition Fee  Rp. 8.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

DESCRIPTION

This Supervisory Control and Data Acquisition (SCADA) System Training program is designed to give good understanding and knowledge on SCADA System architecture and practical design, including skill enhancement of installing-programming of Master Terminal Unit (MTU, remote terminal Unit (RTU), MTU/RTU communication, MTU/RTU Port List as well as understanding of MTU/RTU software features, MTU/RTU program down load and up load, Reading and Writing module Data of MTU/RTU, SCADA system communication protocol, MTU/RTU redundancy, MTU/RTU programming for logic and PID Regulatory control. Polling and acceptation report, Input/output server and Human Machine Interface (HMI). The focus is this course is bring the participants learning about SCDA system philosophy by hands of practice directly on the integration of MTU and RTU with SCDA system software to collect geographically distributed facility data and to optimize the management of asset

WHAT YOU WILL LEARN

After completing this course, the participant should be able to understand the concept of SCADA system architecture and application design, build and configure the MTU and RTU modules as well, program the MTU and RTU, use sequential and PID controller implementation of MTU/RTU, Input/Output communication to get RTU data, set -up polling and exception report of MTU/RTU, link the MTU/RTU with supervisory computer and use Human Machine Interface (HMI to optimize the operation of SCADA

COURSE OUTLINE

SCADA System Overview

Typical SCADA System Applications Master Terminal Unit (MTU) Remote Terminal Unit (RTU) Hardware MTU/ RTU System Software and Configuration Set

Communication Protocol and Programming

Ladder Logic Programming Logic and Sequential Programming Polling and Data Logging

PID Controller Programming

Exception Reporting System Redundancy Input /Output Sever (Driver)

Human Machine Interface (HMI)

Real Time /Historical Trending Dynamic Data Exchange (DDE & OPC Technology Historical Database System

Multi Protocol/ Multi Brand Instrument System Integration.

Use Of GSM/ GPRS in SCADA System Link to Office Applications Discussion and Closing

WHO SHOULD ATTEND

The following category of professionals should attend:

Engineers (Production, Instrumentation, Process, Electrical, Maintenance, Design/ Construction, Facilities, Maintenance, Telecommunication and Information Systems/ IT) Supervisors and Superintendents who support the field SCADA systems Team Leaders who support the SCADA systems Managers who responsible for SCADA systems. Everybody who wish to broaden their knowledge on this course subject

METHOD

Presentation SCADA System Simulation King fisher master terminal Unit and remote Terminal units, Ethernet Network or radio modern computer Instructor DR. Ir. Edi Leksono, M.Eng  And Team

Schedule July 21-24, 2009 4 days

Venue Aston Hotel Bandung

Tuition Fee  Rp. 7.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

ABOUT THE COURSE

This course is developed for engineers and technicians who need to have a practical knowledge of selection, installation of choke and control valves. It is for those primarily involved in achieving effective results in industrial processes. This would involve the design, specification and implementation of control and measurement equipment. The workshop focuses on practical applications, with special attention to installation considerations and application limitations when selecting or installing different control valves.

TRAINING METHODOLOGY

The latest educational methods and strategies will be employed. The course is designed to maximise benefit from the outset. Questions are encouraged throughout, to provide participants with the opportunity to discuss with the presenter and others, specific problems and appropriate solutions. All delegates take away a detailed and comprehensive copy of the materials, and practical excercise using software will be provided to ensure knowledge retention.

PRE-REQUISITES

No specialist knowledge or skills are required - only a technical background so that there is an understanding for such factors as the difference

CONTENTS

Basic physical properties Fundamental of measurement Fundamentals of flow characteristics Control valves Realistic Control valve Pressure drop Flow equations Fundamental valve sizing Sizing for liquid Sizing for gas Control valve selection Installation Standards

WHO SHOULD ATTEND

Instrumentation Engineers & Technicians Design and Process Engineers Operation, Piping, Mechanical and Plant Engineers Maintenance Technician and supervisors Service Engineers and supervisors Work over engineers and supervisors Asset Manager Team members Everybody who are responsible for selecting, purchasing, or repairing control valves. Instructor DR. Ir. Endra Joeliant

Schedule July 28-31, 2009 4 days

Venue Savoy Homann Hotel Bandung

Tuition Fee  Rp. 7.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com

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INTRODUCTION

There has always a great need for communication within industries. However, in the present, the focal points have changed. In the past, integration considered the different levels in the automation process where in the lowest level sensors and actuators communicate with a controller. Communication for the different levels was solved separately using the well known communication protocols. Now there are quite different demands. From underneath field devices with more intelligence, stand alone production equipment and other automation parts need to communicate large quantities of data in fast and deterministic fashion. From the top level (management level), the demands are production planning and control integration, quality management, traceability, maintenance systems and others. There is a need to integrate everything from sensors to the board of directors, from remote plants to local operator station, etc. This calls for a better communication.

Recently, Industrial Ethernet provide that field buses do not already offer, such as: integration to the office world, more bandwidth and bigger data package for communication, faster real time communication, homogenous networking mostly using Ethernet, integration of existing field buses, and many more. These properties have motivated to introduce Industrial Ethernet solution.

In this training program, we have designed a course that will show participants the advantage of industrial Ethernet technology, architecture/ topology, the needed software, the integration of existing field buses, the application, etc.

DESCRIPTION

Gives the communication principle and application. Introduces Modbus communication on PLC. Provides networking topology in industrial automation and how to create networking with PLC. Describes Modbus TCP/IP communication on Ethernet. Provides integration of existing Modbus communication.

OBJECTIVE—YOU WILL BE ABLE TO

Understand the concept of communication Understand the concept of networking Identify the requirement for communication Know Modbus and Modbus TCP/ IP Protocols Understand the concept of networking Use and implement communication and networking Integrate the PLC networking

COURSE OUTLINE

Introduction to Plant automation Basic Communication Modbus PLC Networking Modbus on Ethernet PLC Integration Study Case Application of PLC

Classroom/Demonstration/ Laboratory Exercise:

Computer Facilities with Personal Computer Intel Pentium III and 4 Practical work using PLC (Schneider) Simulation using MATLAB Software Application using Simulator Kit

TARGETTED PARTICIPANTS

Operator, Technician, Maintenance, Engineers dealt with industrial control and automation, especially working with PLC.

 

 

Instructor DR. Ir. Endra Joelianto

Schedule February 23-27, 2009 5 days

Venue Grand Serela Hotel Bandung

Tuition Fee  Rp. 8.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com