Training Course Seminar Workshop Provider

OBJECTIVE

Refresh the knowledge of the participants on fluid mechanic and pump characteristics Understand centrifugal-pump basic-system design, selection, operation, treatment and installation Learn the critical symptoms of pump operation Enhance the knowledge on pump sealing and rolling elements Gain additional knowledge on inspection and maintenance of centrifugal pumps Knowledge sharing among the participants and instructors

INTRODUCTION

Assuming that a plant is a body of human being, pumps are the "heart" of the body. Those play very important and vital roles to flow the "blood" of a plant. In every plant or production operation system, we find pumps. However, unlike bolts and nuts, neither industry nor production-operation management will put pumps in stock. It is NOT cost effective and is very uncommon practice to put a complete set of pump in the warehouse stock due to financial reasons.

Therefore, properly specifying, selecting, installing, operating and maintaining pumps are very significant and are very important steps to have "trouble free" during the entire life of the plant operation. Thus, proper maintenance and operation is also the key to reduce the entire cost of the plant and production operation system.

This five-day training will provide a comprehensive knowledge and understanding of pump selection, installation, operation, and maintenance program. The training will concentrate in centrifugal pump as they are the most common one used in the industries and day life.

FUTURING THE FOLLOWING SUBJECT

Basic Theory of Fluid Mechanics

Physical properties of incompressible fluid Static fluid Basic flow of incompressible fluid Basic fluid dynamic Basic fluid energy process

Basic Theory of Centrifugal Pump and Installation

Head or energy requirement of the installation The principle of energy transfer in centrifugal pump Characteristic of pump and its installation (Capacity, Head, and Efficiency) Combination of pump and installation Pump specification Pump selection based on capacity, head, and efficiency Pump arrangement; series and parallel Suction analysis (Cavitations and NPSH)

Basic Theory of Reciprocating Pump and Installation

Type of reciprocating pumps Comparison of centrifugal and reciprocating pumps. Discharge of a reciprocating pump. Slip of the pump. Power required driving a reciprocating pump. Indicator diagram of a reciprocating pump. Variation of pressure in the suction and delivery pipes due to acceleration of the piston. Effect of the acceleration of the piston on the indicator diagram. Maximum speed of the rotating crank. Effect of friction in the suction and delivery pipes, on the indicator diagram. Effect of fitting air vessels on the suction and delivery pipes of a reciprocating pump. Maximum speed of rotating crank with air vessels. Work done against friction with/without and air vessels. Flow of water into and from the air vessel, fitted to the delivery pipe of a reciprocating pump. Multiple cylinder pumps.

Critical Symptoms of Pump Operation

Cavitations Water hammer Over pressure Negative pressure Surging Pressure fluctuation

Operation

Procedure to run and stop the pump Controlling the capacity Hazard prevention Automatic operation Centrifugal pump application General notes on pre-starting checks General notes on pump lubrication General notes on pump operation General notes on pump maintenance Process pump bearing

Centrifugal Pump Sealing

Seals principles and practice Pump shaft sealing Mechanical seals in the process industry

Rolling Element Bearings in Centrifugal Pump

Principles of centrifugal pumps Angular contact ball bearing in centrifugal pump Double row angular contact ball bearing

Selecting Multiphase Pumps

Inspection and Maintenance of Pump

Preliminary inspection Operating condition inspection Spare parts handling Inspection (visual, dimensional and non-destructive test) Mechanical and electrical run-out Dynamic balancing per API-610 Rotor assembly Trouble shooting

Practice of centrifugal pump performance measurement at Fluid Lab. Mechanical Engineering ITB

WHO SHOULD ATTEND

Fresh Mechanical or Rotating Engineers, Engineering and Construction Engineers, Project Engineer Production Operators, Technicians, Asset Management Team members, Maintenance and Operation Personnel who are responsible for the Selection, Sizing, Specifying, Installation, Testing, And Maintenance Of pumping system. Experienced professionals who want to refresh or broaden their understanding of pumps Professionals with little to moderate production facility design and or production operation back ground Other professionals who want better understanding of the subject Instructor Ir. I Nengah Diasta M.Eng

Schedule May 17-21, 2010 5 days

Venue Novotel Hotel Bandung

Tuition Fee Rp. 8.250.000,- per participant, excluding accommodation & tax.

Registration (form) Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 9399988, 2169150 (0251) 7534984 training@focustraco.com

INTRODUCTION

Pembekalan bagi para peserta pelatihan dengan pengetahuan atau kecakapan yang terkait dengan suatu mesin, akan menambah pemahaman dan meningkatan kemampuan dalam penanganan maslah-masalah dilapangan pada mesin yang bersangkutan, sehingga pada akhirnya akan dapat meningkatkan kinerja perusahaan melalui pengembangan kemampuan Sumber Daya Manuasia yang ada.

COURSE OBJECTIVES

Para peserta pelatihan diharapkan dapat memperoleh bekal pengetahuan yang memadai setelah mengikuti pelatihan ini, beberapa diantarnya terpenting adalah:

Memahami konstruksi dan prinsip kerja pompa-pompa rendam yang digerakkan motor listrik (Electric Submersible Pumps, ESP) Memahami perbedaan dan kesamaan ESP dengan Non-ESP Memahami parameter-parameter operasi Mampu mengevaluasi unjuk kerja pompa Mampu menangani kelainan operasi (trouble) Memahami dan mampu melaksanakan perawatan Mampu meramalkan unjuk kerja pompa termodifikasi

COURSE OUTLINE

Komponen ESP dan fungsinya: impeller, shaft, suction, stage and discharge casing, wearing, shaft coupling. Radial dan Mixed Flow ESP Komponen-komponen pembantu: Cable guard, valve, diffuser, bearing, strainer Parameter Operasi: head, kapasitas aliran dan prestasi pompa Instalasi ESP: head static dan du=inamik (head mayor dan minor) ESP dan Installation Load Matching Point Submersible motor and electric system Operation Troubleshooting: phenomena, causes and remedies Maintenance: routine, terjadual, break-down Materials Studi Kasus

WHO SHOULD ATTEND

Maintenance Engineer/ Superintendent/ Supervisor Rotating Engineer/ Superintendent/ Supervisor Power Plant Engineer/ Superintendent/ Supervisor Manufacturing Manager Everybody who wants to add the knowledge and gain benefits from this course. Instructor Ir. Pawito Merto Sontowiro, M.Sc Schedule May 4-7, 2010 4 days Venue Papandayan Hotel Bandung Tuition Fee Rp. 7.250.000,-   per participant, excluding accommodation & tax. Registration (form) Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 2169150, 9399988 (0251) 7534984 training@focustraco.com

COURSE OBJECTIVES

The purpose of this course is to introduce personnel to the turbo machinery package, explain system functions and interface, introduce proper operation procedures, and acquaint the student with basic maintenance procedures.

At the conclusion of this course the student should have a basic understanding of turbine engine theory, be familiar with the Solar turbine package and its components, understand satisfactory operation of the package, and be aware of routine maintenance procedures.

This course does not prepare the student to accomplish advanced maintenance and troubleshooting functions. Solar turbine package are built to exacting specifications and more extensive training is required before a serviceman is qualified to perform major repairs and adjustments.

COURSE CONTENTS

Introduction and General Description Turbine Engine Pneumatic and Hydraulic Start System Air System Gas Fuel System Lube Oil System The Gas Boost Compressor Turbine Control System Turbotronic System Operating Procedures Performance Analysis Safety Requirement Preventive Maintenance Corrective Maintenance Visit to Saturn Gas Turbine Test Cell and Repair Facility at PT. TCS Bandung

WHO SHOULD ATTEND

The following selected participants should attend this course:

Maintenance Engineer/ Superintendent/ Supervisor Rotating Engineer/ Superintendent/Supervisor Power Plant Engineer/ Superintendent / Supervisor. Everybody who wants to add knowledge and interest in the above subject Instructor Ir. Deddy Nugraha

Schedule April 26-29, 2010 4 days

Venue Novotel Hotel Bandung

Tuition Fee Rp. 7.250.000,- per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(0251) 2169150, 9399988 (0251) 7534984 training@focustraco.com

COURSE OVERVIEW

Efficient and reliable pumping systems rely on more than good quality installations. Optimal maintenance work contributes significantly to minimizing costs during the life of any pump installation.

Having site or field maintenance staff trained in the skills required to effectively maintain pumping assets will generate savings. Training delivers much more though than the ability to dismantle and repair and rebuild a pump. A thorough understanding of the theoretical principles of pump operation and interaction with process systems will allow poor installations to be identified and the appropriate corrective action taken to avoid premature failures.

COURSE OBJECTIVE

This course is designed to provide a better understanding of how a pump operates and how this affects the mechanical components within the pump. The participants will study basic pump and system curves and see how this affects the pump mechanically. The participants will then study the mechanical components of a pump and how they work and fit together.

The outcome is to understand how a pump operates within its environment and how this affects the maintenance of the pump.

Each participant gains an understanding of fluid hydraulics as they relate to pumps; pump curves, and system curves. Participant learns NPSH and Cavitation and the effects on a pump. This knowledge is then used to learn how these hydraulic forces react in the pump creating mechanical forces on the components.

Finally there is a session at the end where we study and review common issues and problems in any kind of  industries. Bring your own problems and we will review against what we learned during the workshop.

After completion of this program participants will:

Understand pump basic-system design, selection, operation, treatment and installation Better understanding of how a pump operates and how this affects the mechanical components within the pump Understand how a pump operates within its environment and how this affects the maintenance of the pump Gains an understanding of fluid hydraulics as they relate to pumps; pump curves, and system curves Understand NPSH and Cavitation and the effects on a pump Understand how these hydraulic forces react in the pump creating mechanical forces on the components Understand the critical symptoms of pump operation Enhance the knowledge on pump sealing and rolling elements Gain additional knowledge on inspection and maintenance of pumps

PARTICIPANTS WILL LEARN

Properties of liquids, Liquid in motion, Pumping systems. NPSH & Cavitation, Performance curve, System curve Interaction between hydraulic & mechanical components, Mechanical seals & bearings Controlled shut-down procedures, Field Testing, Safety, Assembly inspection procedures, vertical, submersible & other centrifugal pumps Case Studies & Troubleshooting Exercises

COURSE CONTENTS

Systems and Operations

Physical principles Systems Pump types Behaviour in operation Components Drive systems Testing Materials and corrosion Condition monitoring

Maintenance

General overview of pump types Construction features Installation procedures Coupling considerations Pump dismantling Pump component inspection and assessment Pump assembly Seal arrangements and principles Commissioning or putting back in service procedures Routine maintenance Potential failures, causes, effects and solutions

TARGET OF PARTICIPANTS

Fresh Mechanical or Rotating Engineers, Engineering and Construction Engineers, Project Engineer Production Operators, Technicians, Asset Management Team members, Maintenance and Operation Personnel who are responsible for the Selection, Sizing, Specifying, Installation, Testing, And Maintenance Of pumping system. Experienced professionals who want to refresh or broaden their understanding of pumps Professionals with little to moderate production facility design and or production operation back ground Other professionals who want better understanding of the subject Instructor FOCUS's Team Expert Schedule On Request 3 days Venue - - Tuition Fee  Rp. 5.250.000,-   per participant, excluding accommodation & tax. Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR – 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com  

COURSE OVERVIEW

Efficient and reliable pumping systems rely on more than good quality installations. Optimal maintenance work contributes significantly to minimizing costs during the life of any pump installation.

Having site or field maintenance staff trained in the skills required to effectively maintain pumping assets will generate savings. Training delivers much more though than the ability to dismantle and repair and rebuild a pump. A thorough understanding of the theoretical principles of pump operation and interaction with process systems will allow poor installations to be identified and the appropriate corrective action taken to avoid premature failures.

COURSE OBJECTIVE

This course is designed to provide a better understanding of how a pump operates and how this affects the mechanical components within the pump. The participants will study basic pump and system curves and see how this affects the pump mechanically. The participants will then study the mechanical components of a pump and how they work and fit together.

The outcome is to understand how a pump operates within its environment and how this affects the maintenance of the pump.

Each participant gains an understanding of fluid hydraulics as they relate to pumps; pump curves, and system curves. Participant learns NPSH and Cavitation and the effects on a pump. This knowledge is then used to learn how these hydraulic forces react in the pump creating mechanical forces on the components.

Finally there is a session at the end where we study and review common issues and problems in any kind of  industries. Bring your own problems and we will review against what we learned during the workshop.

After completion of this program participants will:

Understand pump basic-system design, selection, operation, treatment and installation Better understanding of how a pump operates and how this affects the mechanical components within the pump Understand how a pump operates within its environment and how this affects the maintenance of the pump Gains an understanding of fluid hydraulics as they relate to pumps; pump curves, and system curves Understand NPSH and Cavitation and the effects on a pump Understand how these hydraulic forces react in the pump creating mechanical forces on the components Understand the critical symptoms of pump operation Enhance the knowledge on pump sealing and rolling elements Gain additional knowledge on inspection and maintenance of pumps

PARTICIPANTS WILL LEARN

Properties of liquids, Liquid in motion, Pumping systems. NPSH & Cavitation, Performance curve, System curve Interaction between hydraulic & mechanical components, Mechanical seals & bearings Controlled shut-down procedures, Field Testing, Safety, Assembly inspection procedures, vertical, submersible & other centrifugal pumps Case Studies & Troubleshooting Exercises

COURSE CONTENTS

Systems and Operations

Physical principles Systems Pump types Behaviour in operation Components Drive systems Testing Materials and corrosion Condition monitoring

Maintenance

General overview of pump types Construction features Installation procedures Coupling considerations Pump dismantling Pump component inspection and assessment Pump assembly Seal arrangements and principles Commissioning or putting back in service procedures Routine maintenance Potential failures, causes, effects and solutions

TARGET OF PARTICIPANTS

Fresh Mechanical or Rotating Engineers, Engineering and Construction Engineers, Project Engineer Production Operators, Technicians, Asset Management Team members, Maintenance and Operation Personnel who are responsible for the Selection, Sizing, Specifying, Installation, Testing, And Maintenance Of pumping system. Experienced professionals who want to refresh or broaden their understanding of pumps Professionals with little to moderate production facility design and or production operation back ground Other professionals who want better understanding of the subject Instructor FOCUS's Team Expert Schedule On Request 3 days Venue - - Tuition Fee  Rp. 5.250.000,-   per participant, excluding accommodation & tax. Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR – 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com  

WORKSHOP OVERVIEW

Condition monitoring is the process of monitoring a parameter of condition in machinery, such that a significant change is indicative of a developing failure. It is a major component of predictive maintenance. The use of conditional monitoring allows maintenance to be scheduled, or other actions to be taken to avoid the consequences of failure, before the failure occurs. It is typically much more cost effective than allowing the machinery to fail. Serviceable machinery include rotating machines and stationary plant such as boilers and heat exchangers.

Alignment is the adjustment of an object in relation with other objects, or a static orientation of some object or set of objects in relation to others.

When a system of forces acting on an object produces no motion, the system is said to be mechanically balanced. Because of the fundamental relationship between force and energy, this definition is important. However, the definition involving energy can be readily extended to yield information about the stability of the equilibrium state.

WORKSHOP CONTENTS

Day 1

Introduction

The basics of Condition Monitoring The basics of mechanical balancing The basics of mechanical alignment

Vibration

Types Testing Analysis

Rolling Element Bearings

Design Types Common Applications

Thermography

Advantages Limitations and disadvantages Applications Inspection

Day 2

Balancing

The Theory Applications Types of Accelerometers

Measuring Equipment

Governors Gyroscopes Piezoelectric Sensor Strain Gauges

Types of Maintenance

Predictive Maintenance Preventive Maintenance Corrective Maintenance Instructor FOCUS's Team Expert Schedule On Request 2 days Venue - - Tuition Fee  Rp. 3.600.000,-   per participant, excluding accommodation & tax. Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR – 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com  

COURSE INTRODUCTION

Most of plant’s equipments are rotary. Therefore, understanding the principles of rotating equipments is very essential. Identification of failure modes and monitoring methods of failure symptom are important as well, for establishing the most effective maintenance program.

This course begins with discussing the definition of rotating equipments, their types and their primary functions, as well as the general characteristics of rotating equipments in relation with their performance. Then, a detailed discussion on primary rotating equipments, namely pumps, compressors, turbines and fans/blowers, will be given. The discussion includes the classification for each type, the performance characteristics and the frequent failure modes. This course is closed with a procedure to conduct alignment of axles and predictive maintenance for rotating equipments.

WHO SHOULD ATTEND

Engineers / Equipment’s Operators Maintenance / Workshop technicians Quality Control engineers. Process & Manufacturing / Engineer Other professional who wants to have a better understanding and take advantage from the course.

HOW YOU CAN BENEFIT FROM THIS COURSE:

Understand the functions and general characteristics of rotating equipments. Able to evaluate the performance of rotating equipments. Understand the classification and the performance characteristics of pumps, compressors, turbines and fans/ blowers. Able to identify the anomalies and the failure modes of rotating equipments. Able to conduct alignment of axles. Understand the methods to implement predictive maintenance for rotating equipments.

COURSE CONTENTS

Definition of Rotating Equipment, types, functions and general characteristics. Pumps: classification, performance characteristics and frequent failure modes. Compressors: classification, performance characteristics and frequent failure modes. Turbines: classification, performance characteristics and frequent failure modes. Fan/ Blowers: classification, performance characteristics and frequent failure modes. Alignment of axles. Summary of rotating equipment’s failure modes. Predictive maintenance for rotating equipments. Method for test performance of the equipment Equipment installation requirement Equipment log book Operation manual & parts book Software for operation & maintenance Pedestal Crane Geometric Dimensional Measurement Techniques

 

Instructor DR. Ir. Edy Suwondo

Schedule March 3-6, 2009 4 days

Venue Holiday Inn Hotel Bandung

Tuition Fee  Rp. 7.250.000,-   per participant, excluding accommodation & tax.

Registration Send by email -or- fax to:

PT. FOCUS TRACO INDONESIA Wisma Pakuan, Jl. Pakuan 12 BOGOR - 16143

(021) 7009-9943   (0251) 2169-150 (0251) 7534-984 training@focustraco.com